Matt Lonbani

• Executed PLC programming and upgrades using Siemens TIA Portal, TwinCAT 3 and CoDeSys.

• Developed and commissioned multi-axis motion control systems using ACS, Elmo and Polaris Motion Controls & Electric Drives for nanometer-precision platforms in semiconductor and imaging applications.

• Delivered remote and on-site troubleshooting, dynamic system modeling, vibration analysis, and control algorithm tuning (PID, cascaded, nonlinear).

• Delivered ultra-high-performance tuning and servo optimization achieving: <±5 nm in-position stability, Setling times <5 ms, Control bandwidths >300 Hz

• Provided full-cycle control cabinet integration: signal integrity, EMI shielding, grounding, wiring schematics (EPLAN), and field commissioning. oServed OEMs and integrators across semiconductor, optics and industrial automation sectors.

• Delivered client training, technical documentation, and system handover for smooth operation post-deployment.

• Led the design and optimization of advanced motion control algorithms for rotary and linear stage applications. oActed as technical authority in controller integration, supporting project execution from design to commissioning.

• Developed and delivered tailored technical proposals and presentations for customer-specific motion solutions.

• Provided expert-level support during installation and troubleshooting, including tuning and system validation. oAuthored detailed user manuals, functional specifications, and technical documentation to ensure knowledge transfer and compliance.

• Partnered with sales teams and distributors, enhancing customer engagement through training, demos, and on-site visits. 1. For (Toyota Motors Europe), 18 months

• Designed automatic calibration algorithms for uphill creep torque logic.

• Developed and validated system models and performed powertrain/suspension characterization.

• Ensured model accuracy for driveability targets on Toyota Yaris and C-HR platforms. 2. For (Altran-Internal) 5 months

• Modeled quadrotor system dynamics and ran simulations in MATLAB/Simulink.

• Led development of an Industry 4.0 model factory: controlled motors, integrated sensor feedback, and automated processes using Python. 3. For R&D System engineer (Alstom), 13 months

• Developed an odometry system for accurate velocity and position estimation.

• Designed sensor fusion algorithms using IMU, wheel, optical, and ultrasonic data. oValidated system performance through numerical modeling and experimental testing.

1. For (Toyota Motors Europe), 18 months

o Designed automatic calibration algorithms for uphill creep torque logic.

o Developed and validated system models and performed

powertrain/suspension characterization.

o Ensured model accuracy for driveability targets on Toyota Yaris and C-HR

platforms.

2. For (Altran-Internal) 5 months

o Modeled quadrotor system dynamics and ran simulations in MATLAB/Simulink.

o Led development of an Industry 4.0 model factory: controlled motors,

integrated sensor feedback, and automated processes using Python.

3. For R&D System engineer (Alstom), 13 months

o Developed an odometry system for accurate velocity and position estimation.

o Designed sensor fusion algorithms using IMU, wheel, optical, and ultrasonic

data.

o Validated system performance through numerical modeling and experimental

testing.